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u <br />I <br />I <br />I <br />111 <br />Ell <br />3 <br />f] <br />Thoroughly rinse the blanks with clean water following all hand <br />de- greasing operations. <br />700 -4.1.3 Power- Washer Method: Under this method, de- grease the blanks <br />with an inhibited alkaline cleanser, by spraying for 90 seconds with the solution between <br />135 and 249 °F [57 and 120 °C], the exact temperature to be as recommended by the <br />manufacturer of the cleanser. After the spraying, rinse the blanks with clean water. Then <br />etch the blanks by immersing them in a 6 to 8% solution of phosphoric acid at a <br />temperature . of 100 to 180 °F [38 to 82 °C] for 60 seconds. After immersion, rinse the <br />blanks in clean water. <br />700 -4.1.4 immersion Method: Under this method, de- grease the blanks by <br />immersing them in a solution of inhibited alkaline cleanser at a temperature between 160 <br />and 180 °F [71 and 82 °C] for three to five minutes, and then rinsing with clean water. <br />Then etch blanks by immersing them in a 6 to 8% solution of phosphoric acid at a <br />temperature of 100 °F [38 °C] for three minutes. After immersion, rinse the blanks in clean <br />water. <br />700 -4.1.5 Vapor De- greasing Method: Under this method, de- grease the <br />blanks by totally immersing them in a saturated vapor of trichloroethylene. Remove <br />trademark printing with lacquer thinner or a controlled alkaline cleaning system. <br />700 -4.1.6 Alkaline De- greasing Method: De- grease the blanks by totally <br />immersing them in a tank containing an alkaline solution, controlled and titrated in <br />accordance with the solution manufacturer's directions. Adapt immersion time to the <br />amount of soil present and the thickness of the metal. After immersion, thoroughly rinse <br />the blanks with running water. <br />700 -4.1.7 Etching Method when De- greasing is Separate Operation: If using <br />either of the de- greasing methods described under 700 -4.1.5 and 700 - 4.1.6, accomplish <br />etching by one of the following alternate methods: <br />(1) Acid Etch: Etch well in a 6 to 8% phosphoric acid solution at <br />100 °F [38 °C], or in a proprietary acid etching solution. Rinse thoroughly with running cold <br />water, which may be followed by a hot water rinse. <br />(2) Alkaline Etch: Etch aluminum surfaces in an alkaline etching <br />material that is controlled by titration. Meet the time, temperature, and concentration <br />requirements specified by the solution manufacturer. After completing etching is complete, <br />rinse the panel thoroughly. <br />700 -4.2 Preparation of Surface for Steel Sign Blanks: Clean and prepare galvanized <br />steel sign blanks for painting or for application of reflective sheeting in accordance with the <br />recommendations of the manufacturer of the material to be applied to the sign blanks. <br />700 -4.3 Drying: Dry the panels using a forced -air drier. Use a device or clean <br />canvas gloves, to handle the material between all cleaning and etching operations and the <br />application of reflective sheeting. Do not allow the metal to come in contact with greases, <br />oils or other contaminants prior to the application of reflective sheeting. <br />700 -4.4 Fabrication of Sign Blanks: Fabricate all metal parts to ensure a proper fit <br />of all sign components. Complete all fabrication, with the exception of cutting and <br />punching of holes, prior to metal de- greasing and applying the reflective sheeting. Cut <br />metal panels to size and shape and keep free of buckles, warp, dents, burrs, and defects <br />resulting from fabrication. Provide all sign panels with a flat surface. Where signs are to be <br />fabricated from galvanized steel, cut the plates to the required size and drill prior to <br />galvanizing. <br />1 <br />March 2007 01000 -153 03- 4122.D <br />