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A. Remove concrete to the depths shown or required. Roughen contact surfaces by <br /> chipping, sandblasting, scarifying or other approved methods. Thoroughly dean the <br /> surface removing loose particles and dust. <br /> B. Cut off projecting reinforcement when required to provide at least I inch cover. <br /> Where shown, reinforcement shall be bent across cut face and covered with new <br /> concrete. <br /> C. Thoroughly wash the roughened concrete surfaces and keep the surfaces saturated <br /> for at least 6 hours before placing new concrete. All free water shall be removed <br /> prior to placing the concrete. An epoxy bonding compound as specified may be <br /> used in lieu of saturating surface for 6 hours. <br /> D. Cement mortar, where required, shall be placed to a thickness slightly in excess of <br /> the finished surface and shall be steel-trowel-finished, flush with the adjacent <br /> surface. <br /> E. When the finish surface is not specified to be coated the color of new concrete in the <br /> exposed surfaces shall match the color of the existing adjoining concrete as closely <br /> as possible. <br /> F. Cement mortar shall consist of 1 part portland cement and two parts of sand by <br /> volume. No accelerating admixtures shall be employed in surface treatment. <br /> Where shown on the Drawings, a non-shrink grout, shall be used for patching and <br /> filling. <br /> 3.04 CONNECTIONS, NEW CONCRETE TO EXISTING CONCRETE <br /> A. The Contractor shall drill 1 1/2 inch holes for dowels. The drilled hole shall first be <br /> filled with epoxy bonding compound, then dowels shall be inserted by tapping. <br /> These holes shall be blown clear of loose particles and dust prior to installing epoxy <br /> bonding compound. Where shown on the Drawings, expansion bolts shall be <br /> installed in place of bonded dowels. <br /> B. Unless otherwise noted on the Drawings, No. 5 dowels set 12 inches into the <br /> concrete, and projecting 12 inches, 24 inches on center shall be used. <br /> C. Where it is necessary to expose existing reinforcement, the reinforcing rods shall be <br /> cleaned by wire brushing and new reinforcement shall be hooked into existing <br /> reinforcement and lapped or welded as directed. Reinforcing rods shall have at <br /> least 3/4 inch clearance around each bar. <br /> D. All mixing and application of the epoxy shall be done,in strict accordance with the <br /> printed instructions of the approved manufacturer. The Contractor shall submit to <br /> the Engineer, when requested, evidence indicating that the proposed applicators are <br /> fully qualified to perform the work and any proposed applicator found to be <br /> not qualified shall, be removed forthwith by the Contractor. <br /> E. Preparation of Concrete Surfaces: <br /> 1. Surfaces must be clean and sound. Surfaces may be dry, damp, or wet, but <br /> free of standing water. Remove dust, laitance, grease, curing compounds, <br /> 08/12 03700-3 11-4179 <br />